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Friday, April 13, 2012

Pallet Wood Front Porch

When we bought this house, it was move-in ready - everything was in working order - but there were many things about this house that had not been updated since it was built, back in the late 50's. The front porch is a good example of this: It functioned, but it was a bit worse for wear, if'n you know what I mean! The concrete slab was cracked in the middle and sagged so that the porch was not level. The storm door was original to the house - aluminum and worn-looking.
The first thing we did, early on, was to replace the storm door. I found it through a radio program called Tradio - bought if from someone who was advertising that they had a storm door to sell. We brought it home and it was soon installed....

The planning stage is my favorite part of any project, and this porch was no exception: I thought about an upgrade for some years before we finally decided how we wanted to fix it. When someone gave us a slue of pallets, we had our solution: Fix the porch with pallet wood. Most folks, when they first see our pallet-wood porch, think we just laid whole pallets on the porch. Well, no, that's not how it happened: My husband laboriously and patiently took the pallets apart and de-nailed the boards. Then he planed them. 

The planing process revealed beautiful wood of all kinds - all hard woods, some of them exotic; we certainly had never seen some of those types of woods before. 

Bill had to pre-drill every screw hole before he could screw those boards together; they were that tough. Oh, yes, he broke many a drill bit in the making of this porch. The first thing we did was build a 'jig' - a frame to help us get every one of the 36" squares exactly the same size. We put together 18 36" squares using that jig, then added support boards to each one, then attached the resultant squares to the porch - leveling as we went. 

Once the top boards were in place, the porch was almost complete. 


We opted to finish the wood with a dark walnut stain. 

There was an area at the south end of the porch that was uuuuggly - it was part of the driveway and had concrete on it. It looked  like someone had patched a hole there at one time. There was more concrete next to the house, an obvious attempt to keep rain water out of the basement. It really was ugly!

So, with leftover pallet wood, we built a small deck/step leading up to the front porch.....

By this stage of the project, neighbors were making favorable comments - they liked what they were seeing happen to our porch...
Then we added a railing. The porch was almost done! This was a long process, a difficult project, but we loved working on it, and we now have a lovely front porch. Er, at least we think it's lovely!!!

This photo shows Bill, my husband, adding some stairs to the newly-finished front porch. That man! He is such a hard working guy . . . .


44 comments:

  1. Well done! Can we get a photo of the front with the railing? This would be great for my backyard which has ugly broken concrete.

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  2. Nice that you have documented this also in your post. I remember this well because at the same time you shared these by e-mail, we were discussing about wind chimes! I saw them there. Does Bill bill you for the work he does for you? :)

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  3. Thanks, Monika, for your kind words. I added another photo - this time from the front, sort of! If that doesn't serve your purposes, I can insert another, more recent pic.....

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  4. Dinu: Hey, hey, hey! I help too, ya know. I am the idea person and the gofer - a role I hate, actually - and of course I supervise!!!!
    Wind chimes: Good idea. I was looking for a short post for this morning.....
    Susan

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  5. What a fabulous idea and what a fabulous look! Clever and recycling! What is better than that? (I'm a supervisor too. I'm good at it. LOL)

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    1. Oh, yes! Supervising is hard work! I find that if one starts a directive with 'Honey....' or 'Dear...' things go a lot more smoothly!
      It's funny: For some years, we used barn wood and pallet wood, etc, but I never, ever thought of it as recycling. No! I thought of it as 'making-do.' Then someone used the word 'recycling' in re to some of our projects, and suddenly I realized that we were not only having a grand time, but we were being PC, too! Who knew?

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    2. Now the new PC buzz word is "reclaimed" or the fashionable word is "upcycled".. Ha!! :D Love your project!!!!

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    3. It's funny: We did so many projects with old reclaimed wood, and never once thought of it as recycling. Not until someone suggested we were doing it as recycling did that occur to me. No, we use(d) old wood because it's . . . . free!!
      We are sooooo cheap!
      Thanks you for the lovely comments. I appreciate it....
      Susan

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  6. Excellent idea and great job! We have been talking about collecting pallets to make a shed from but this is a great idea also.

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  7. Thanks, Michele! Hey did you look at some of my other blog posts? There's a blog entry about our bathroom, for example; we used pallet wood in there too. Let me know if you find anything else you're interested in. Thanks. Did you, by the way, see the blog post about the workshop?
    Thanks again.
    Susan

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  8. Must be wood pallets are made differently in different areas. The ones in my area are all shabby and made of rough wood, nothing as thick as the pallets you found :)

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  9. Indeed... where did you find pallets made of quality wood? I've seen a LOT of pallets in my day and not one of them would I trust not to rot out from under me if used as a porch floor.

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  10. This is Great! Got me thinking about my back porch! ..hummmmm

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  11. Wow what a great ideal it looks so nice congrats :)

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  12. Note: Before I forget: Please check out the kitchen counter top redo post; we used barn wood for that. And there's a post on this blog that shows the pallet wood we put in the bathroom - I think that post was done in April...

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  13. Thanks, everyone!! I'll pass your kind comments onto my dear husband....
    Those pallets came from a factory that makes industrial-sized doors, so the pallets have to be sturdy, hence the hard wood. Some of that wood was not familiar to us. We surmised that perhaps some of the wood came from S. America, or even Africa. We have no way of knowing.

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  14. By the way (PS): Pinterest is awesome. I have to give a plug to that great website. After most of the remodel was done, I decided to blog about some of the projects. (And please note: Take photos of your projects, before during and after. OK? OK? OK?If I hadn't done that, there would have been no blog.....)
    Now, where was I? Oh, yes: Pinterest....
    After I would finish a blog entry, I would post a link to it on FB, and I sent links in private emails to family and friends, etc. Of course family and friends reacted with, 'Ho, hum, it's only Sue mouthing off again,' and I got little interest from those sources. But I also posted pics to pinterest, and that's what caused people to sit up and take notice. I have had thousands of hits on my blog because of Pinterest, folks...
    So please consider blogging about your own projects - I'd love to read about them - and don't forget to post photos to Pinterest.
    I'm just sayin'.....
    Thanks again. Susan

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  15. I need to add one more thing . . . because I can!!!!
    One of my favorite things about these old-wood projects was watching them come out of the planer as my husband worked on those boards. What a treat!! We never knew what to expect, and it was thrilling to see those old, ratty boards come to life. The grain! The color! Well, you get the idea....
    I quit. No, don't try to talk me out of it, I really do quit....at least for now!!!
    Sue

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  16. Hi there! What a great idea!!!I'm interesting of fixing my back porch but there is a problem!There is no roof on top!Are the pallet's wood gonna have a problem with the rain water etc?

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  17. Beautiful... it's amazing what you can do with pallets. Any ideas for finding free ones?

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  18. First of all, I have to say that the pallet wood was free. So our initial investment was small - screws, drill bits (plenty of drill bits because each hole had to be pre-drilled), planer blades, and so on. So that, we were able to invest in plenty of stain, to protect the wood. Secondarily, there are gaps between the boards, so stain ran down the sides of the boards, too, if you see what I mean. They make bathtubs out of wood, actually; with bathtubs, there have to be very closed joints, obviously. But used as decking? I'd say the gaps become important, so the wood can dry between exposures to rain and snow.
    And please note that the pallet wood porch we added extends beyond the eaves, so water and snow does get on part of the wood; it has held up fine so far.....

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  19. Our pallets came from a company that makes huge doors - they use it for shipping and such. So I would ask around at companies that make huge things; maybe they have pallet wood that is also hard wood. This particular company has a deal with their employees: They are allowed to take as much pallet wood as they want to but cannot sell it, cannot make money off of it.....
    Yes, most pallets are not made of hard wood, and most pallets, let's face it, are used till they are ratty looking and falling apart. Hope you find some you like....
    And please check out the blog entries about the wooden counter tops we installed - those are made from barn wood. And the wood in our bathroom - also a blog entry - is pallet wood. For the counter tops and bathroom floor, we used tung oil to protect it. The dining room/kitchen floors is barn wood protected with polyurethane, also a blog entry....
    Hope this helps. Hope you have as much success with these wood projects as we have had...
    Susan

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  20. Excelente idea, ya estoy buscando mas tarimas para hacerla realidad

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  21. fulldollar: I hope you find just the right pallets. Or perhaps you could find another source of wood, then share you new idea with the rest of us.....
    PS: I email in the Microsoft Outlook format. So I was able to hit 'Reply,' then highlight your message, then right click on it and hit 'Translate' in the drop box. In that way, your wonderful message became readable to me.
    Thanks for the comment.....
    Susan

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  22. Elbow grease and good old American ingenuity!

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  23. Hi, Kathy!!
    Thanks for reading the blog entry about the front porch. We did the porch, oh, about 5 years ago, so it's fun to look back and comment about it all these years later....
    Most of the elbow grease was my husband's. I could barely drive one of those screws into that hard wood, so he did most of the drilling and screwing. The ingenuity came into play when I was trying to figure out what to do with all those lovely boards that were piling up in the garage. They were only @ 4 feet long, and of course porch boards would have to be longer. Then it occurred to me (inspiration!!) that we could put the boards together in 3' square units. Once that was decided - to make a sort of checkerboard - the rest fell into place.
    Thanks again for your comment, Kathy. I appreciate it......Susan

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  24. It doesnt look like wood from wooden pallets. It looks thicker and better quality. Wood pallets are much thinner.. your deck looks quality, like 2x4's. What kind of wood pallets did you get ahold of?

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  25. Hi, Mandylou! The wood is from a factory that moves very heavy objects. I believe the wood we got was used for packaging, shipping, and used within the plant to move large, heavy materials. Hence the hard wood. That's my guess. They were given to us, to I didn't ask many questions. I am just grateful for the wood.....
    I know the type pallets you are thinking of - ratty ones that are re-used so often they are a hazard. The ones we got are not re-used more than for one shipping/packing, apparently. Hope this answers your questions.
    Susan

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  27. For many years I have wanted to build a free standing portable deck out on my lawn and I have always envisioned this deck to be made from wood pallets... A portable patio is the perfect solution for a renter like me as I don't want to invest the money to build something permanent that I would eventually have to move away from.. The trouble is that I no longer have access to the good grade pallets that I used to have access to ... Mmmmm ... This article inspires me to get the lead out and start looking for a good source of pallets ... I would love to hear if anyone has any suggestions as to design .. etc

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  29. Kimmy: I must tell that those pallets were made of hardwood. They were not the scruffy-looking pallets most of us are used to. But I say: Go for it.
    It's not so important how you do something as it is that you do it!!!!
    Susan

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  31. You and your husband are doing a really great job in updating the old house. The front porch looks simple yet beautiful and unique. The house is looking good; what part of it are you going to work on next?

    Barrett Elmore

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  32. Thanks, Barrett.
    That is always the question, isn't it? What fun will we have next? We recently re-painted the basement; that can be seen on my Year in Pictures Blog. I don't know if I can add a link here, but I'll try....
    https://faywray2.wordpress.com/2013/03/18/march-18-2013/
    Thanks again for your kind comments. We press on....
    PS: Do you do projects, too, that you can share with others?

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  33. What a great looking porch, Ive been trying to come up with ideas for mine and I think I found it.

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  34. I hope it works out for you. There comes a time in every project when I ask myself, 'Would I do anything differently if I had it to do over again?' I think I would not put a railing on, for one thing. The law says if the decking is 24 inches off the ground it needs a rail, but ours is not that high. And I think I would stain it a lighter color, too. Just some thoughts. Thanks for your comment. Susan

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  35. I really like what you did with the floors. The pattern was simple, yet looked great when you implemented it. Being a fan of the natural look, I approve that you used wood stain rather than painting it. For me, if it’s outside, gotta use stain. :)

    Angelina Garcia

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  36. Thanks, Angelina. To keep the pattern simple, we used a jig to fit the boards together. Each board was cut to size and fit into the jig. That way we were able to get the right size (36") for each of the 18 squares without too much hassle. The boards were all different thicknesses, and without that jig, well, I would've lost my mind!

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  37. This is really cool! I work in solid waste management, recycling area for City of Houston. We applaud your efforts to build something beautiful and to save space in the landfills with great pieces that make for a very enjoyable porch. Kuddos to the skills and effort. Jennifer

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  38. I love that we used the wood from downed trees, Jennifer. A tree takes so many years to grow but can be burnt up in minutes. Thanks for your wonderful comment.....
    Susan

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  39. I can only imagine the amount of effort in planing every single one of those pallets. And it really does look like it was already put in there in one piece, what with the smooth fit and minimal spacing in it. Question though: did you plan on raising the porch, or was just a happy coincidence of putting the frames for the pallets to get attached to?

    Sol Hendricks

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  40. As soon as we thought in terms of a deck covering the old cracked concrete, the next consideration was whether we had room to set the joist boards in place, with boards atop them . . . and still be able to use the door! In the end, we had to raise the door sweep just a hair, so it worked out OK. The alternative to all this - and if I'd known, as you indicate, how much work this pallet porch would be we might have gone with that alternative: poured concrete over the existing slab. These were all considerations, for sure. In the end, my main concern became an asthetic one: Would it be weird to have the porch ceiling so close to our heads after we raised the porch! But I got around my concerns soon enough. (This surely makes it easier to change the light bulb!)
    Thanks for your comments. It would seem you've had experience with planing and such. My husband put in a lot of hours with the planing, yes, but he seems to enjoy it, for which I am grateful. I'm not sure the neighbors appreciated his early-morning planing habits, though! I do a great imitation of a planer in action, by the way; I do this imitation when I want to stress to listeners what our neighbors heard at 7am some mornings!
    Thanks again, Sol.
    Susan

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